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Full text of "Hacks and Mods"

Mini Rover Redux 



.1 



Make Projects 



build, hack, tweak, share, discover. 



Mini Rover Redux 



Written By: Sean Michael Ragan 



TOOLS: 



1/4" drill bit (1) 

5/16" drill bit (1) 

5/32" drill bit (1) 

Cigarette lighter (1) 

(optional) for heat-shrink tubing 

Hand drill (1) 

Phillips head screwdriver (1) 



PARTS: 



EZTEC 1:19 Chew Silverado RC Truck 
from RadioShack. 



Uniden Wireless Surveillance System 

with Outdoor Camera (1) 
from RadioShack. 

Uniden UDWC23 Indoor Wireless 

Accessory Camera (1) 

'optional) for dual-camera version; from 



- 



'adioShack. 

Insulated standoffs. 10mm (1) 
from RadioShack. 

Heat-shrink tubing, 3mm-diameter, 6" 

lengths (2) 

(optional) for antenna cosmetic 

purposes; from RadioShack. 

Flat black spray paint (1) 
(optional) for cosmetic purposes on 



wheel hubs 

Project enclosure (1) 
from RadioShack. 

Assorted grommets (31-pack) (1) 
from RadioShack. 

Enercell "AA" 1.2V/2500mAh NiMH 

batteries (4-pack) (1) 
from RadioShack. 

6-32 round-head machine screws (6) 
from RadioShack. 

6-32 steel machine hex nuts (6) 
from RadioShack. 

Flat washers (6) 
from RadioShack. 



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Mini Rover Redux 

Small flat-panel TV or monitor with RCA 

video in (1) 

(optional) for larger viewing of "Quad" 

mode: from RadioShack. 



SUMMARY 



This project is based on work by MAKE magazine contributor Tom Zimmerman. Tom, who 
was honored in 2009 as California's Volunteer of the Year for his unpaid teaching campaign 
in public schools, developed the idea as a hands-on activity to accompany his talks about 
the Mars rover program. Basically, he mounted an X10 wireless surveillance camera on a 
small R/C car frame, fixed some magnets to the front bumper, and challenged students to 
drive the vehicle around remotely and pick up scattered tin cans with the magnets. 

That project was published as "Mini Mars Rover" in MAKE Volume 06 , back in 2006. The 
X10 XCAM2 wireless video camera specified in Tom's original build was one of the first 
small, inexpensive CMO-based 2.4 GHz wireless surveillance cameras marketed for home 
use. It has a maximum resolution of 510x492, and no onboard battery. Students who play 
with the project, Tom says, "soon find out that driving is a lot harder when their field of vision 
is as narrow as a video camera's." At the end of his article, Tom suggests several 
improvements for the ROV, including making your own battery pack (to save on the expense 
of buying a commercial one), adding a second camera (for back-up or front-bumper views), 
and adding onboard lights (for nighttime or low-light conditions). 

Wireless video technology has come a long way since 2006, and we felt like it was time for a 
reboot. After shopping around, we homed in on Uniden's UDW10003 wireless surveillance 



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Mini Rover Redux 

system, which consists of a small handheld receiver unit and a bundled UDWC23 wireless 
camera. This camera sports VGA resolution of 640x480, onboard audio as well as video, an 
integral lithium-polymer rechargeable battery, and a "night vision" mode with a built-in solid 
state IR illuminator that automatically kicks in under low-light conditions. 

The receiver can handle up to four cameras simultaneously, and includes an RCA A/V out 
for direct connection to a display unit, and a USB port for serial communication with a 
computer. It can cycle between active cameras on command, or on a timer, and includes a 
"quad view" mode that arranges all four channel feeds on the screen at once. Besides the 
switchable front and back views suggested in Tom's article, this simultaneous side-by-side 
viewing mode opens up some interesting new multiple-camera possibilities, including 
stereoscopic 3D! 



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Mini Rover Redux 



Step 1 — Strip down the car. 










• We're using Scientific Toys' EZTEC- branded 1 :17 scale Chevy Silverado R/C car 
as a camera platform. This toy is cheap, hacker-friendly, and works astoundingly 
well for the price. 

• First, detach the truck body shell from the chassis by removing 3 screws: 2 on top, in the 
truck bed, and 1 from below, between the front wheels. 

• Now, open the electronics compartment by removing 4 screws, as shown, and lifting the 
plastic cover gently up and off. The floppy wire antenna, which is threaded through a hole 
in the cover, should slip out the bottom as you do this. 



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Mini Rover Redux 



Step 2 — Install the chassis standoffs. 














• Position the video camera mounting base on the car's electronics compartment cover, as 
shown. Use the base as a template to drill 3 matching 5/32"-diameter holes in the 
electronics compartment cover. 

• TIP: You may find it easier to operate the drill through the baseplate if you remove 
the camera mount ball joint at the top of the stem first. Simply turn the wingscrew 
all the way out and the whole assembly will come off. 

• Turn the electronics compartment cover over, and attach three 10cm standoffs on the top 
side of the compartment cover using the screws that come with the standoffs. 

• Route the antenna back through the port in the electronics compartment cover, then 
reattach the cover to the car chassis using the original screws. 



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Mini Rover Redux 



Step 3 — Prep the chassis. 




Gr 



• Thread the floppy antenna through the plastic guide tube bundled with the car. Slot the tube 
into the antenna port to keep the antenna aerial in upright. 

• If you want to make cosmetic modifications to the chassis, now is a good time. I 
didn't like the bare plastic color of the antenna aerial tube, so I covered it in black 
heat-shrink tubing. I also painted the wheel hubs flat black to cover up the shiny chrome. 

• Install batteries in the car and the controller. Though they're more expensive, I like to use 
NiMH rechargables for R/C applications because they usually have greater capacity than 
alkaline cells, and are more environmentally friendly. 

• Turn on the car, grab the controller, and try it out! Note that the controller uses no 
power when it isn't transmitting, so it has no on/off switch. 



Gr 



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Mini Rover Redux 



Step 4 — Mount one camera. 




• Secure the camera mounting base to the 3 standoffs on the car chassis using the 
standoffs' bundled screws. These are nice because they have built-in lock washers to 
keep things from loosening up due to vibration. 

• Mount the camera to the base, as specified in the camera directions. Turn on the camera 
and turn on the base unit. If the camera and base unit are charged, you should see the 
video feed right away. 

• If you don't see the video straightaway, plug the camera and/or the base unit into 
mains power, using their bundled adapters, and try again. If you still can't see the 
feed, follow the manual directions for "pairing" the camera and the receiver. 



Q 



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Mini Rover Redux 



Step 5 — Build the dual camera platform. 




• To mount a second camera, we need to widen the chassis a bit. We'll use a simple 
black plastic project enclosure, which will allow us to mount everything neatly and 
provides a handy "payload" space for other equipment. 

• Demount the camera from the ROV, and then remove the mounting base. Use the 
mounting baseplate as a template, as before, to drill a triangle of 5/32"-diameter holes in 
the center of the enclosure lid, as shown. 

• Mount the lid, lip up, to the chassis hardpoints, using the screws bundled with the 
standoffs. 

• Now, arrange the 2 camera bases as far apart as you can on top of the enclosure box, as 
shown, and use them again as templates to drill six 5/32" holes in the plastic. Set the 
mounts aside, and step-drill these holes up to 5/16". 



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Mini Rover Redux 



Step 6 — Install the dual camera platform. 




• Fit a rubber grommet into each of the 6 holes in the top of the project box. These will 
reduce strain on the mounting platform when the ROV is bouncing around in motion, and 
prevent the mounting nuts and washers from vibrating loose. 

• Align the camera mounting bases over the grommet-protected holes and pass a 6-32 x 
3/4" machine screw through each. Secure each screw inside the box with a flat washer 
and a hex nut, and tighten down securely. Don't be afraid to crank down on the grommets a 
bit — that's why they're there! 

• Fit the project box top, with mounted camera bases, over its lid, which you secured to the 
R/C car chassis in the previous step. Use the screws bundled with the project box, and 
tighten them down with a Phillip's head screwdriver. 



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Mini Rover Redux 



Step 7 — Use 2 cameras at once. 



WIDE-ANGLE BINOCULAR VIEW 




FHONT 




CROSS-EYED STEREOGRAPH IC VIEW 




• Install the cameras on their mounting bases, power them up, and pair them with the 
receiver per their instruction manuals. There are several interesting ways to use a pair of 
cameras, and which you choose will affect both how the cameras are aligned on the car 
frame, and which camera is assigned to which radio channel. See below for details. 

• Wide-angle binocular vision. Angle right and left cameras out to each side by about 30°. 
The left camera should be assigned Channel 1 , and the right camera Channel 2. View them 
side-by-side by setting the receiver to "Quad" mode. Together, the 2 cameras provide a 
much more natural 120° field of view. 

• Back-up camera. Point the left-side camera forward and the right-side camera to the rear. 
Alternate between them, as necessary (e.g. when reversing the car), by cycling between 
the 2 channels on the receiver. It doesn't really matter which camera goes on which 
channel in this mode. 

• Stereoscopic 3D. Set both cameras facing forward at the same angle and elevation. If you 
know how to view stereograms, you can set the receiver to "Quad" mode and view the 
video feeds either as parallel or cross-eye stereo video, for a full 3D roving experience! 

This is a system with lots of hacking potential. Of the mods and improvements Tom suggests in 
his original article, the only one we haven't achieved in this build is the addition of an ultrasonic 
rangefinder, which Tom describes as "way advanced." But note that Parallax now makes a 
handy all-in-one ultrasonic range sensor that would fit nicely on the front of the Mini Rover's 
camera box, with plenty of room inside that box for whatever electronics it needs. As for 
operator feedback, Tom suggests an audible "ping" sound that gets higher as you get closer to 
an object, and reports back through the camera's on-board microphone. 

Demounted from the ROV, these wireless video cameras are pretty fun toys in and of 



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Mini Rover Redux 

themselves, and would be an easy way to experiment with XKCD-style "giant head" depth 
perception enhancement . 

What would *you* do with it? Please let us know in the comments below! 

This document was last generated on 2013-01-03 08:54:52 PM. 



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